聚醚酮酮粉末
聚醚酮酮顆粒
噴涂加工

聚醚酮酮

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聚醚酮酮粉末

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可應用于碳纖維預浸帶復合材料、高檔不粘鍋涂層、化工醫(yī)藥防腐噴涂、3D打印增材制造、環(huán)氧樹脂增韌劑和碳纖維上漿劑等加工助劑、鋰電薄膜等領域，適合靜電噴涂、模壓成型、SLS增材制造等工藝。

PEKK powder can be used for carbon fiber prepreg,high-grade non-stick pan coating,chemicaland pharmaceutical corrosion resistence coating,3D printing additive manufacturing,epoxyresin toughening agent,carbon fiber sizing agent and other plastic processing additives,lithiumelectric film coating,etc.It is suitable for electrostatic coating,heat-press molding,SLS additivemanufacturing and other processing methods.

PEKK 粉末產(chǎn)品牌號規(guī)格表

PEKK powder product series profile

項目 Project	單位 Unit	測試方法 Testing method	CC 5601-50/20	CC 5801-50/20
一般性能 General performance
密度 Density	g/cm3	ASTM D792	1.28	1.28
熔融指數(shù) MFR@380℃,5Kg	g/10min	ISO 1133	≥80	30-50
機械性能 Mechanical properties
拉伸強度 Tensile strength	MPa	ASTM D638	90	90
拉伸模量 Tensile modulus	GPa	ASTM D638	3.1	3.1
斷裂伸長率 Elongation at break	%	ASTM D638	≥100	≥200
彎曲強度 Flexural strength	MPa	ASTM D790	120	120
彎曲模量 Flexural sodulus	GPa	ASTM D790	2.5	2.5
熱性能 Thermal performance
玻璃化轉變溫度 Glass transition temperature(Tg)	℃	DSC	155	155
熔融溫度 Meltingtemperature(Tm)	℃	DSC	305	305

以上規(guī)格僅為部分典型規(guī)格牌號，KSTONE 有能力提供更多適合市場及客戶需求的等級。具體信息請咨詢產(chǎn)品經(jīng)理。

suitable for the needs of market and customer.Please consult the product manager for details.

?靜電噴涂工藝指導

Electrostatic coating processing guide

產(chǎn)品編碼 Product Code	5601-50/20
粒徑 Particle size(D50,μm)	50/20
1.清除制件表面的所有銳邊和毛刺，防止涂層產(chǎn)生針孔等缺陷。 All sharp edges and burrs on the metal surface should be removed in order to avoid pin holes in the coating.
2.首先用表面處理劑或者高溫對金屬制件進行脫脂除油，然后用干凈的氧化鋁砂對制件表面進行噴砂處理。 First degrease the metal part with surface agent or heating,and then sand blast the metal surface with clean alumina sand .
3.清潔處理過的基材必須加熱至320~350℃并保持約1小時，然后進行粉末噴涂，將粉末均勻涂覆在制件表面，并在320~350℃溫度下烘烤成膜。每層涂層的噴涂時間應控制在10分鐘內，如果表面沉積白色未熔粉末，則須停止該區(qū)域的粉末噴涂操作，工件溫度不得低于320℃。 The clean treated substrate must be heated to 320~350℃ for about 1 hour before first coating,to apply KSTONE coatings evenly,flow out the coating at 320~350℃.The coating time should be limited to 10 mins for every layer.Powder coating must be stop if there is white unmelting powder deposited on the surface,the oven temperature should never be below 320℃.
4.重復上述步驟3,直到達到目標厚度，最后冷卻成膜。 Repeat the above step 3 until the target thickness is reached,and then cool to room temperature finally.
5.進行質量檢測，最后入庫待運。 Then carry out for quality detection,and finally put into storage for delivery.

■以上數(shù)據(jù)為產(chǎn)品的典型數(shù)值，不能作為產(chǎn)品驗收標準。

The above data are typical values of products and cannot be used as product acceptance criteria.

■最終制品會受到工況等各種因素的影響，產(chǎn)品介紹所示的數(shù)值不能保證完全適用于客戶的使用條件，應用時請客戶做出最終判斷。

The final product will be affected by various factors such as working conditions.The values shown in the product introduction

聚醚酮酮顆粒

聚醚酮酮顆粒.jpg

可以用于薄膜、型材、纖維、共混改性、增材制造，適合擠出成型、注塑成型、3D打印等工藝。

PEKK pellet can be uesd for film,stockshape,fiber,filament,compounding,additivemanufacturing,and suitable for extrusion molding,injection molding,3D plprinting and otherprocessing methods.

PEKK顆粒產(chǎn)品牌號規(guī)格表

PEKK pellet product series profile

項目 Project	單位 Unit	測試方法 Testing method	FP-7802UN00	FP-7802GL30	FP-7802CA30	FP-5801UNO0
一般性能General performance
密度Density	g/cm	ASTM D792	1.29	1.52	1.42	1.28
熔融指數(shù)MFR@380℃,5Kg	g/10min	ISO 1133	35	15	6	30-50
機械性能Mechanical properties
拉伸強度Tensile strength	MPa	ASTM D638	105	185	245	90
拉伸模量Tensile modulus	GPa	ASTM D638	4.0	12.8	24.9	3.1
斷裂伸長率Elongation at break	%	ASTM D638	20	2.1	1.5	≥200
彎曲強度Flexural strength	MPa	ASTM D790	170	260	353	120
彎曲模量Flexural modulus	GPa	ASTM D790	3.8	9.0	16.4	2.5
熱性能Thermal performance
玻璃化轉變溫度(Tg Glass Transition temperature	℃	DSC	160	160	160	155
熔融溫度Melting temperature(Tm)	℃	DSC	350	350	350	305

■以上規(guī)格僅為部分典型規(guī)格牌號， KSTONE 有能力提供更多適合市場及客戶需求的等級。具體信息請咨詢產(chǎn)品經(jīng)理

The above specifications are only some typical specifications and brands.KSTONE has the ability to provide more grades
suitable for the needs of market and customer.Please consult the product manager for details

?注塑工藝指導

Injection molding processing guide

成型參數(shù) Molding parameters	產(chǎn)品編碼 Product code	PEKK FP-7802UN00
干燥溫度	Drying temperature ℃	150
干燥時間	Drying time(H)	4
噴嘴溫度	Nozzle temperature℃	390~380
四區(qū)溫度	Zone 4 ℃	390～380
三區(qū)溫度	Zone 3 ℃	385～365
二區(qū)溫度	Zone 2 ℃	370～350
一區(qū)溫度	Zone1 ℃	355～345
模具溫度	Molding Temp.℃	210~190

■以上數(shù)據(jù)為產(chǎn)品的典型數(shù)值，不能作為產(chǎn)品驗收標準。

The above data are typical values of products and cannot be used as product acceptance criteria.

■最終制品會受到工況等各種因素的影響，產(chǎn)品介紹所示的數(shù)值不能保證完全適用于客戶的使用條件，應用時請客戶做出最終判斷。

The final product will be affected by various factors such as working conditions.The values shown in the product introduction can not be guaranteed to be fully applicable to the customer's conditions.Please make final judgment when applying.

噴涂加工

本公司采用國內獨家生產(chǎn)的PEKK樹脂，配合美國杜邦、日本大金、旭硝子等國際大品牌氟樹脂原料，配備先進智能氣流粉碎機組、高速混合機和智能數(shù)控研磨機等先進加工設備，質量可靠，并可針對特定工況及應用領域定制工藝配方，可適用于烘焙烤具、塑料模具、汽車配件、醫(yī)療手術用具等，廣泛應用于食品加工、工業(yè)模具、化工醫(yī)藥器械、電子電器、汽車機械、航空航天等耐高溫防腐耐磨不沾應用領域。

■KSTONEWT/ST-530是經(jīng)過PEKK特別改性的特氟龍液體涂料，特別適合工業(yè)用高溫防腐不沾耐磨涂層應用，無需任何底漆粘結，與金屬基材的結合力即可非常強勁，同時表面硬度優(yōu)于普通特氟龍涂層，表面硬度高，耐磨耐刮擦，且涂層經(jīng)久耐用，耐高溫，耐真空，適用于溫度不超過180℃的干式真空泵、工業(yè)器具不沾涂層等領域。

■SP/WP-5100為ETFE粉末涂料用底漆，作為金屬基體和ETFE涂層的過渡層，可顯著提升ETFE與金屬的粘合性，使ETFE涂層可在其耐受溫度下承受極限真空，適用于溫度不超過150℃的反應釜、換熱器等化工醫(yī)藥器械、電子電器、汽車機械、航空航天等高耐溫重防腐領域。

■SP/WP-5600/5601為PFA粉末涂料用底漆，WP-5600、WP5601分別對應PFA薄涂和厚涂型，作為金屬基體和PFA涂層的過渡層，可顯著提升PFA與金屬的粘合性，使PFA涂層可在其耐受溫度下承受極限真空，適用于溫度不超過200℃的反應釜、換熱器等化工醫(yī)藥器械、電子電器、汽車機械、航空航天等高耐溫重防腐領域。

> PEKK噴涂系列產(chǎn)品

PEKK coating product series profile

產(chǎn)品系列 Product series	涂層類型 Coating type	最高適用溫度 Max temp(℃)	厚度 Thickness(um	話用工況及應用領過 Applicable conditions and application
WT/ST 530 液體涂料 Liquid coating	單層輕防腐 Single layer slight coating	200	50~200	干式真空泵、鋸片、剪切機、園林剪、汽車緊固件，船用螺旋槳、工業(yè)烤盤、輸送機、燃料噴射器、咖啡盤加熱器、食品加工刀具、壓縮機鼓風機等風機葉片和底座。 Dry vacuum pump,saw blade,shearer,garden shears,automobile fasteners,marine propeller,industrial baking tray,conveyor,fuel injector,coffee tray heater,food processing cutter,compressor blower and other fan blades and bases.
SP/WP_ 5100 ETFE 底漆 Primer	多層重防腐 Multi layer heavy anticorrosion coating	150	200~1000	反應釜、換熱器、冷凝器、儲罐襯里、離心機、泵機等化工醫(yī)藥生產(chǎn)設備，電子行業(yè)酸氣管道。 Reacter,heat exchanger,condenser,tank lining,centrifuge,pump and other chemical and pharmaceutical production equipment,acid gas pipeline in electronic industry.
SP/WP- 5300 FEP 底漆 Primer	多層防腐不沾 Multi layer anticorrosion coating	180	200~1000	攪拌罐、攪拌槳、閥門、泵機等化工醫(yī)藥設備，生物醫(yī)療設備、鞋模、紡織品干燥機、食品加工設備。 Mixing tank,paddle,valve,pump and other chemical and pharmaceutical equipment,biomedical equipment,shoe mold, textile dryer,food processing equipment.
SP/WP- 5600 PFA 底漆 Primer	多層重防腐 Multi layer heavy anticorrosion coating	200	200~1000	蒸餾塔、蒸發(fā)器、換熱器、反應釜、攪拌槳、冷凝器、儲罐，離心機等化工醫(yī)藥設備，有機硅晶片生產(chǎn)設備，復印機打印機輥筒、特種燈泡、玻璃，食品加工設備。 Distillation tower,evaporator,heat exchanger,reactor,agitator condenser,storage tank,centrifuge and other chemical and pharmaceutical equipment,silicone wafer production equipment,printer roller,special bulb,glass,food processing equipment

噴涂工件制作要求

Coating workpiece production requirements

工件加工完進行去翻邊、去毛刺，磨圓所有尖銳邊緣，建議最小半徑6mm,確保工件表面平滑,焊縫需滿焊,焊縫處豐滿圓滑,無氣孔、變形、沙眼、盲孔等缺陷，無尖銳突起、凹坑，所有轉角R≥6

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